Safety Belt Retractor - 2nd Row, Outboard, Lap Belt, with Inflatable Safety Belts

Safety Belt Retractor - 2nd Row, Outboard, Lap Belt, with Inflatable Safety Belts

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Exploded View




















Removal

WARNING: After a crash, all of the following second and third row safety belt components and attaching hardware must be inspected and tested to verify correct function:
- Retractors
- Buckles
- Child safety seat tether bracket assemblies
- ALR (Automatic Locking Retractor) feature for child safety seats (passenger seating positions only)
- Inflatable safety belt systems

Components that do not operate correctly or pass all Functional Tests in the Component Tests must be replaced with new components.

Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed.

Deployed inflatable safety belts must be replaced with new inflatable components (including retractors, buckles and inflators) and all parts in the service kit.

Failure to install new safety belt systems and attaching hardware increases the risk of serious personal injury or death in a crash.


1. Push the lower safety belt tongue cover to one side, lift and disengage that side of the lower safety belt tongue cover.

- Repeat for the other side and open the lower safety belt tongue cover.






2. Disassemble the lap belt from the safety belt tongue.

1. Push down on the lap belt and spring clip.

2. Remove the pin.

3. Pull the lap belt out of the lower safety belt tongue cover.






3. Remove the lower safety belt tongue cover.

4. Pry out at the outer edges, slide back and remove the upper safety belt tongue cover.





5. Position the second row seat on the side of the affected safety belt retractor to the easy entry position.

6. Position the third row seats to the load floor position.

7. Push the third row seat load floor support rearward and slightly lift the load floor to disengage, then fold the load floor flapper panel back on top of the seat.





8. Pull upward on the scuff plate trim panel to release the retainer clips and remove the scuff plate trim panel.

9. Pull the quarter trim panel out at the front.

10. Remove the 2 safety belt retractor bolts and the safety belt retractor.

Installation

1. Position the safety belt retractor and hand start the 2 bolts.

- Tighten to 40 Nm (30 lb-ft).

2. NOTICE: To avoid damage to the quarter trim panels, remove any retaining clips from the body and attach them to the quarter trim panels before installing.

Install the quarter trim panel at the front.

- Feed the safety belt through the quarter trim panel opening.

3. NOTICE: To avoid damage to the rear door scuff plate trim panel, remove any retaining clips from the body and attach them to the rear door scuff plate trim panel before installing.

Install the rear door scuff plate trim panel.



4. NOTE: Before installation, make sure the safety belt webbing is not twisted and the safety belts and buckles are accessible to the occupants.
Prepare the lap safety belt for assembly.





1. Position the lower safety belt tongue cover onto the safety belt.

2. Position the bushing into the safety belt web loop.

3. The secondary safety belt web loop must be positioned down.

5. NOTE: Refer to the explode view for assembly details.

Assemble the lap belt to the safety belt tongue.

1. Position the safety belt web loop and bushing to the safety belt tongue.

2. Push down on the lap belt and spring clip.

3. Insert the pin.

6. Make sure the pin is pushed all the way in and the spring clip is allowed to ride up on the shoulder of the pin.





7. Slide the upper safety belt tongue cover on.

8. Engage the lower safety belt tongue cover to the safety belt tongue retainers.





9. NOTE: If the pin is not pushed all the way in the lower safety belt tongue cover will not close correctly.
Push the lower safety belt tongue cover to each side and engage the retainers.

10. Attach the load floor flapper panel to the load floor support.

11. Reposition the second and third row seats.

12. Check the active restraint system for correct operation. REFER to Functional Test - Safety Belt Retractor, Road Test Inspection, Inflatable Safety Belt Functional Test - Safety Belt Retractor, Road Test Inspection, Inflatable Safety Belt.