Exhaust Pipe: Service and Repair

Tailpipe

Removal

WARNING: The normal operating temperature of the exhaust system is very high. Never work around or attempt to repair any part of the exhaust system until it has cooled. Use special care when working around the catalytic converter. The catalytic converter heats to a high temperature after only a short period of engine operation. Failure to follow these instructions may result in personal injury.

CAUTION: Do not use oil or grease-based lubricants on the isolators. These lubricants may cause deterioration of the rubber. This can lead to separation of the isolator from the exhaust hanger bracket during vehicle operation. Use only water-based lubricants on the isolators.

NOTE: Exhaust fasteners are of a prevailing torque design. Use only new fasteners with the same part number as the original. Torque values must be used as specified during reassembly to make sure of correct retention of exhaust components.

1. With the vehicle in NEUTRAL, position it on a hoist.
2. Loosen the muffler assembly-to-tailpipe clamp.
^ Discard the muffler assembly-to-tailpipe clamp.

3. Disconnect the rubber isolator and remove the tailpipe.

Installation
1. Position the tailpipe and connect the rubber isolator.

2. NOTE: Install a new muffler assembly-to-tailpipe clamp.

NOTE: Using an abrasive pad, clean the muffler assembly-to-tailpipe clamp surface area of any rust.

Position the muffler assembly-to-tailpipe clamp.
3. Align the exhaust system.