Seal-Rear Output Shaft

Transfer Case Rear Output Shaft Oil Seal





Special Tool(s)

Removal
1. With the vehicle in NEUTRAL, raise and support the vehicle.




2. Index-mark the rear driveshaft and the transfer case rear flange to maintain driveline balance.





3. Remove and discard the four bolts.
4. Disconnect the rear driveshaft from the transfer case and position it aside.





5. Remove and discard the nut.
Use the special tool to prevent the flange from turning.





6. Using the special tool, remove the flange.





7. Using the special tools, remove the rear output seal.
8. Inspect the flange seal surface for wear and damage. Install a new flange, if necessary.

Installation





1. Using the special tools, Install a new rear output seal.





2. Install the rear flange.
Use the special tool to prevent the flange from turning while installing a new nut.

3. CAUTION: Align the index marks.

Connect the rear driveshaft to the transfer case.





4. Install the four new bolts.
5. Check and, if necessary, fill the transfer case with the specified fluid to the specified level.
6. Lower the vehicle.