FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Exhaust Manifold-RH

Exhaust Manifold-RH





Material

Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the LH and RH battery ground cables.





3. Remove the transmission fluid indicator. Remove the retaining nut and position the transmission fluid tube off the stud.





4. Separate the transmission fluid tube and position aside.
5. Prior to removing the exhaust manifold, inspect the exhaust manifold for warpage with a feeler gauge between the manifold and the cylinder head. Record the measurement and compare with the specifications.





6. Remove the RH bolts for the turbocharger adapter pipe.





7. NOTE: Bottom bolts shown, top bolts similar.

Remove the bolts and the RH exhaust manifold.

Installation





1. NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, therefore allowing alignment of the remaining bolts.

NOTE: When installing the exhaust manifolds, use only prevailing torque hex flange bolts with an interference fit.

NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.

Install the RH exhaust manifold and bolts. Tighten the bolts in the sequence shown.





2. NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.

NOTE: Alternately tighten the bolts to specification.

Install the RH bolts for the turbocharger adapter pipe.





3. Position back and install the transmission fluid tube





4. Position the transmission fluid tube on the stud and install the retaining nut. Install the transmission fluid indicator.
5. Connect the LH and RH battery ground cables.