FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Exhaust Gas Recirculation (EGR) Cooler

EXHAUST GAS RECIRCULATION (EGR) COOLER

Removal
1. Remove the intake manifold.







2. Remove the exhaust gas recirculation (EGR) cooler stud bolts.







3. NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.

Remove the bolt and the EGR cooler.







4. Remove and discard the gasket and O-ring seal.

Installation







1. Install the O-ring seal and gasket.







2. NOTE:
- Apply clean engine oil to the O-ring seal.
- Position the grommets and spacer prior to installing the EGR cooler.

Install the EGR cooler and stud bolts hand-tight.







3. Install the EGR cooler bolt.







4. Tighten the EGR cooler stud bolts.
5. Install the intake manifold.