Brake Disc

Brake Disc-4x2





Material

Removal
1. Remove the disc brake caliper anchor plate.





2. Remove the disc brake rotor as follows:
1 Remove the hub grease cap.
2 Remove the cotter pin.
3 Remove the nut retainer.
4 Remove the spindle nut.
5 Remove the outer wheel bearing retainer washer.
6 Remove the outer wheel bearing.
7 Remove the disc brake hub and rotor.





3. If necessary, resurface the disc brake hub and rotor. Ford recommends on-vehicle rotor machining.
1 Remove the wheel hub grease seal.
2 Remove the inner wheel bearing.

Installation





1. Thoroughly clean and inspect the front wheel bearings and the disc brake hub and rotor.
^ Use brake parts cleaner to clean the front disc brake rotor.

2. Lubricate the wheel bearings.
^ Use long-life grease to lubricate the wheel bearings.





3. Install a new wheel hub grease seal.
1 Install the inner wheel bearing.
2 Install a new wheel hub grease seal.





4. Install the disc brake hub and rotor.
1 Position the disc brake hub and rotor.
2 Install the outer wheel bearing.
3 Install the wheel outer bearing retainer washer.
4 Install the spindle nut.





5. While rotating the disc brake hub and rotor, tighten the spindle nut.





6. Loosen the spindle nut two turns.





7. Tighten the spindle nut while rotating the disc brake hub and rotor.





8. Loosen the spindle nut.





9. Tighten the spindle nut while rotating the disc brake hub and rotor.





10. Install the following components:
1 Install the nut retainer.
2 Install the cotter pin.
3 Install the hub grease cap.
11. Install the disc brake caliper anchor plate.