Manual Control Lever Shaft and Seal

Manual Control Lever Shaft and Seal





Special Tool(s)

Removal and Installation

CAUTION: Use care not to damage the manual control lever shaft bore. The new seal can leak.

CAUTION: Discard the outer manual control lever nut.

NOTE: When removing the manual control lever shaft retaining pin, use a soft cloth to protect the surface of the case.

1. With the vehicle in NEUTRAL, position it on a hoist.





2. Loosen, but do not remove the transmission fluid pan bolts and allow the fluid to drain. Once the fluid has drained, remove the bolts.





3. Remove the transmission fluid pan and gasket.
4. Disconnect the digital transmission range (TR) electrical connector.





5. Disconnect the shift cable end.





6. Remove the manual control lever.
1. Remove the manual control lever nut.
2. Remove the manual control lever.





7. Remove the digital TR sensor.
1. Remove the two retaining bolts.
2. Remove the TR sensor.





8. Remove the manual control valve detent lever spring.
1. Remove the manual control valve detent lever spring bolt.
2. Remove the manual control valve detent lever spring.





9. Remove the manual shaft retaining pin.





10. Remove the inner manual control lever shaft nut and slide the manual control lever shaft out of the case.





11. Remove the manual control lever shaft seal.

Installation




1. Using the special tool, install the manual control lever seal.





2. Install the manual valve detent lever into the manual valve.





3. Install the manual control lever shaft.
1. Install the manual control lever shaft.
2. Install the inner manual control lever shaft and nut.
3. Install the manual valve detent lever spring bolt.





4. Install the manual valve detent lever spring.
1. Install the manual valve detent lever spring.
2. Install the manual valve detent lever spring bolt.





5. Install the digital TR sensor.
1. Install the digital TR sensor.
2. Loosely install the bolts.





6. NOTE: The manual lever must be in the NEUTRAL position.

Using the special tool, align the digital TR sensor slots. The tool is designed to fit snug.





7. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged.
Tighten the digital TR sensor bolts.





8. Install the manual control lever.
1. Position the manual control lever.
2. Install a new manual control lever nut.





9. Connect the shift cable end to the manual lever with the lever in the (D) position.
10. Install the digital TR sensor electrical connector.





11. Position the pan magnet into the transmission fluid pan.





12. NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the gasket should be reused.

Install the transmission fluid pan and gasket.
1. Position the transmission fluid pan gasket.
2. Position the transmission fluid pan.





13. Install the transmission fluid pan bolts.

14. NOTE: Start by filling the transmission with 4.7 liters (5 quarts) of clean automatic transmission fluid.

Fill the transmission to the correct level with clean automatic transmission fluid.