Steps 16-30

16. Install the remaining bolts and tighten.
^ Remove the three guide bolts.
^ Loosely install the three remaining bolts.
^ Tighten the nine bolts in the sequence shown.

RH cylinder head





17. Install the RH high-pressure oil rail-to-valve cover gasket.

18. CAUTION: To prevent engine damage, do not use air-powered tools when installing the valve cover.





Install the RH valve cover.

19. NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, thus allowing alignment of the remaining bolts.

NOTE: When installing the exhaust manifolds, use only prevailing torque hex flange bolts with an interference fit.

NOTE: Apply anti-seize lubricant to the bolt threads prior to installing.





Install the right exhaust manifold and the bolts.

LH cylinder head

20. Cover the LH cylinder head with an appropriate covering.





21. Install the turbocharger heat shield and bolts.

22. NOTE: Install new sealing washers.





Install the left cylinder head fuel line.

23. NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, thus allowing alignment of the remaining bolts.

NOTE: When installing the exhaust manifolds, use only prevailing torque hex flange bolts with an interference fit.

NOTE: Apply anti-seize lubricant to the bolt threads prior to installing.





Install the left exhaust manifold and the bolts.

Both cylinder heads





24. Install the eight glow plugs.

25. NOTE: Clean and apply clean engine oil to the O-ring seals.





Using the special tool, install the glow plug harness.





26. Install the special tools.





27. Install the special tool.
28. Install the lifting crane and remove the engine from the engine stand.





29. Install the flexplate and the new bolts.
^ Tighten the bolts in the following sequence.
^ Tighten all bolts to 5 Nm (44 inch lbs.).
^ Tighten all bolts to 94 Nm (69 ft. lbs.) in the sequence shown.
30. Install the engine.