FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Passenger Air Bag Module

PASSENGER AIR BAG MODULE












SPECIAL TOOL(S)

REMOVAL

WARNING:
- Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
- Carry a live air bag module with the air bag and deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.
- Do not set a live air bag module down with the deployment door face down. This will reduce the risk of injury in the event of an accidental deployment.
- After deployment, the air bag surface can contain deposits of sodium hydroxide, a product of the gas generant combustion that is irritating to the skin. Wash your hands with soap and water afterwards.
- Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury.
- Air bag modules with discolored or damaged deployment doors must be replaced, not repainted.
- The restraint system diagnostic tool is for restraint system service only. Remove from vehicle prior to road use. Failure to remove could result in injury and possible violation of vehicle safety standards.


NOTE:
- Restraint system diagnostic tools MUST be installed under the seats in the seat side air bag (if equipped) and safety belt pretensioner (if equipped) to floor connectors.
- After diagnosing or repairing an SRS, the restraint system diagnostic tools must be removed before operating the vehicle over the road.
- The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
- Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and perform the diagnostic procedure again.

1. WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.

The side impact sensors (if equipped) are located at or near the base of the B-pillars and C-pillars.

To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).


Disconnect the battery ground cable and wait at least one minute.

2. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, notes, and instructions in the supplemental restraint system (SRS) deactivation/reactivation procedure.

Deactivate the supplemental restraint system (SRS).







3. NOTE: Within the Supplemental Restraint System (SRS) Deactivation and Reactivation procedure the passenger air bag module is disconnected and a restraint system diagnostic tool is attached at the appropriate location.

Remove the components in the order indicated in the illustration and table.

Item 2: Passenger Air Bag Module Removal Note

1. CAUTION: Do not handle the passenger air bag module by grabbing the edges of the deployment door.

Reaching one hand into the glove box opening, push out on the passenger air bag module, releasing the clips at the top and remove the passenger air bag module from the instrument panel.

INSTALLATION

WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure.







1. CAUTION: The passenger air bag module nuts must be torqued in the sequence shown.

NOTE: Make sure the battery negative cable is still disconnected before continuing with the installation portion of this procedure.

Install the components in the order indicated in the illustration and table.

2. Close the glove compartment.
3. Connect the battery ground cable.

4. WARNING: The restraint system diagnostic tool is for restraint system service only. Remove from vehicle prior to road use. Failure to remove could result in injury and possible violation of vehicle safety standards.

With the restraint system diagnostic tools still installed at the remaining deployable devices, prove out the supplemental restraint system (SRS). Prove Out Procedure

5. WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.

The side impact sensors (if equipped) are located at or near the base of the B-pillars and C-pillars.

To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).


Disconnect the battery ground cable and wait at least one minute.

6. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes, and instructions in the supplemental restraint system (SRS) deactivation/reactivation procedure.

Reactivate the supplemental restraint system (SRS).

7. Connect the battery ground cable.

8. WARNING: The restraint system diagnostic tool is for restraint system service only. Remove from the vehicle prior to road use. Failure to remove could result in injury and possible violation of vehicle safety standards.

With all the restraint system diagnostic tools removed, prove out the supplemental restraint system (SRS). Prove Out Procedure

Item 1: Retaining Clip Installation Note
1. Make sure the retaining clips are in place before positioning the passenger air bag module to the instrument panel.

Item 5: Passenger Air Bag Module Connector Installation Note







1. Remove the restraint system diagnostic tool from the vehicle harness side of the passenger air bag module electrical connector.