Caliper Removal and Installation

Caliper

Removal
1. Raise and support the vehicle.
2. Remove the wheel and tire assembly.





3. WARNING: Use of any other than approved DOT 3 brake fluid will cause damage to brake components and will render the brakes inoperative.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, Bush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Do not clamp the brake hose. The hose can be damaged.

Disconnect the front brake hose.
1. Remove the front brake hose bolt.
2. Disconnect the front brake hose.
3. Remove and discard the copper washers. Plug the front brake hose.





4. Remove the disc brake caliper.
1. Remove the disc brake caliper bolts.
2. Lift the disc brake caliper off the front disc brake caliper support bracket.





5. Inspect the disc brake caliper for leaks.
^ If leaks are found, disassembly is required.

Installation





1. Install the disc brake caliper.
1. Install the disc brake caliper.
2. Install the disc brake caliper bolts.





2. Install the front brake hose.
^ Use new copper washers; connect the front brake hose.
^ Install the front brake hose bolt.
3. Bleed the disc brake caliper.
4. Install the wheel and tire assembly.
5. Check the brake system for correct operation.