Clutch Disc: Service and Repair

Special Tools:

Removal
1. Remove the transmission.





2. CAUTION: If the clutch disc and pressure plate are to be reinstalled, bolts must be removed evenly or permanent damage to the diaphragm spring win occur resulting in complete clutch release.

Remove the clutch pressure plate and clutch disc.
1. If the parts are to be reused, mark the clutch pressure plate and flywheel.
2. Remove the bolts.
3. Remove the clutch pressure plate and clutch disc.

Installation





1. Note: Self-adjusting clutch pressure plate must be adjusted before installation.

Compress the clutch diaphragm fingers.
1. Place the (A) flywheel and the (B) clutch pressure plate in a press.
2. Use a (C) suitable adapter and a (D) press to depress the (E) clutch diaphragm fingers until the adjusting ring moves freely.





2. Adjust the clutch pressure plate.
- Rotate the (A) adjusting ring counterclockwise until the (B) tension springs are compressed.
- Hold the (A) adjusting ring while releasing the pressure on the clutch fingers.





3. Position the (A) clutch disc on the (B) flywheel using the (C) Clutch Aligner.





4. Note: If reusing the clutch pressure plate and flywheel, align the marks made during removal.

Position the clutch pressure plate on three dowels.
1. Align the clutch pressure plate and install the clutch pressure plate bolts.
2. Remove Clutch Aligner.
5. Install the transmission.