FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

R-Clip Fittings

DISCONNECT

WARNING:
^ DO NOT SMOKE OR CARRY LIGHTED TOBACCO OR OPEN FLAME OF ANY TYPE WHEN WORKING ON OR NEAR ANY FUEL-RELATED COMPONENT. HIGHLY FLAMMABLE MIXTURES ARE ALWAYS PRESENT AND MAY BE IGNITED, RESULTING IN POSSIBLE PERSONAL INJURY.
^ FUEL IN THE FUEL SYSTEM REMAINS UNDER HIGH PRESSURE EVEN WHEN THE ENGINE IS NOT RUNNING. BEFORE SERVICING OR DISCONNECTING ANY OF THE FUEL LINES OR FUEL SYSTEM COMPONENTS, THE FUEL SYSTEM PRESSURE MUST BE RELIEVED.


CAUTION: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.







1. Relieve the fuel pressure. For additional information, refer to Fuel Pressure Release. Fuel Pressure Release
2. Remove the shipping tab by bending downward.







3. Spread the R-clip legs and push the clip into the fitting.







4. Separate the fitting from the tube.

CONNECT
1. Inspect the fitting and the tube for damage. Remove any dirt or obstructions.
2. Apply a light coat of clean engine oil meeting Ford specification WSS-M2C153-G to the male tube end.







3. Insert the R-clip into the fitting.







4. Align the tube and the fitting.







5. Insert the tube into the fitting and push together until a click is heard.







6. Pull on the connection to make sure it is fully engaged.