With Bench Seat
PROCEDURE1. Install park brake cable through hole in park brake pedal mechanism.
Park Brake Cable Removal From Park Brake Mechanism:
2. Install park brake cable on park brake pedal assembly. Install park brake cable into cable attaching hole in park brake assembly, and rotate cable into place. Be sure cable is properly seated in the cam surface track of foot lever assembly.
Park Brake Cable Installed In Mechanism:
3. Install park brake cable to park brake pedal mechanism retaining clip. Be sure retaining clip is fully installed on park brake cable.
Park Brake Pedal Mechanism:
4. Install park brake pedal mechanism onto the 2 loosened mounting bolt on cowl panel. Install the park brake pedal assembly retaining bolt into door frame. Torque all 3 park brake assembly mounting bolts to 27 Nm (19 ft. lbs.).
5. Connect the brake warning light wire from vehicles wiring harness, onto switch located on park brake pedal mechanism.
Front Park Brake Cable Connection At Equalizer:
6. Route front park brake cable along floor of vehicle. Install end of front park brake cable into reaction bracket. Install front park brake cable to reaction bracket retaining clip. Tap retaining clip with hammer until fully installed on cable. Install front park brake cable into equalizer.
Front Park Brake Cable Routing And Clipping:
7. Install the park brake cable routing clip to floor pan attaching screw. Torque the routing clip to floor pan attaching screw to 4 Nm (35 in. lbs.). Install front park brake cable into routing clips on floor pan crossmember.
Correct Park Brake Cable Routing:
Locking Pin Installed In Park Brake Mechanism:
8. Ensure that park brake cable is properly routed in cam surface track of park brake pedal assembly. Using a pair of pliers, firmly grasp allen wrench previously installed in park brake mechanism. Remove allen wrench from park brake pedal mechanism, using a firm and rapid pull. When allen wrench is removed from park brake pedal mechanism, the park brake mechanism and park brake cables will automatically adjust. See Parking Brake System Adjustments for complete parking brake adjustment procedure.
Park Brake Equalizer And Cover:
9. Install equalizer cover back on reaction bracket. Torque equalizer cover to reaction bracket mounting bolts to 10 Nm (88 in. lbs.). Fold carpeting back into position on left floor pan of vehicle. Install throttle pedal and bracket back on dash panel studs and install attaching nuts.
Sill Molding And Kick Molding:
10. Install drivers side cowl area kick molding back in vehicle. Install drivers side door opening sill molding.
11. Install rear seat lower cushion back in vehicle.
12. Install drivers side seat assembly back vehicle.
13. When repairs are complete, adjust rear brakes before adjusting parking brake. See Parking Brake System Adjustments for complete parking brake adjustment procedure. On drum-in-hat type of rear disc brake adjust shoe diameter to 171.5 mm (6.75 inch).