Assembly

TAPER ROLLER BEARING INSTALLATION




SPACER SELECTION

1. Use the existing spacer to assemble the transfer case adapter.

2. Use the special tool to check that the bevel gear rotating drive torque is within standard range.

Standard value: 1.0-1.7 Nm (0.72-1.23 ft.lbs.)

3. It the rotating drive torque is outside the standard range, adjust using adjusting spacers.




TAPER ROLLER BEARING INSTALLATION




DRIVEN BEVEL GEAR INSTALLATION

Attach the driven bevel gear to the transfer case adapter and then align their matching marks.




LOCK NUT INSTALLATION

1. Holding the driven bevel gear in a vise and using the special tool, tighten the lock nut to specified torque.

Driven bevel gear lock nut: 150 Nm (108 ft.lbs.)




2. Lock the lock nut at two positions.