Assembly

TAPER ROLLER BEARING INSTALLATION




DRIVE BEVEL GEAR INSTALLATION

Install the drive bevel gear to the drive bevel gear shaft with their matching marks in alignment.




OIL SEAL INSTALLATION




DRIVE BEVEL GEAR SHAFT INSTALLATION

Install the drive bevel gear shaft to the transfer case and align the matching mark on the transfer case with that on the drive bevel gear shaft.




SPACER SELECTION

1. Use the existing spacer to assemble the transfer case.
2. Use the special tool to check that the bevel gear rotating drive torque is within standard range.

Standard value: 1.7-2.5 Nm (1.23-1.81 ft.lbs.)

3. If the rotating drive torque is outside the standard range, adjust using adjusting spacers.

NOTE: For adjustment, use two spacers of which thickness is as close as possible to each other.