Assembly

THRUST BEARING INSTALLATION

1. Install a new thrust bearing on the carrier. Check that it fits correctly in the spot faced portion of the carrier.




2. Apply Vaseline unsparingly to the inside surface of the short pinion and attach the 17 rollers on the surface.




3. Line up the holes of the rear thrust washer and front thrust washer "A" with the shaft hole of the carrier.

4. Install the short pinion, spacer bushing and front thrust washer and align the holes. Use care not to allow the rollers to get out of position.




5. Insert the pinion shaft. Check that the flattened end of pinion shaft is correctly fitted in the hole of the rear thrust plate when the pinion shaft is inserted.




ONE-WAY CLUTCH INSTALLATION

Push the one-way clutch into the outer race. Check that arrow on the outside circumference of cage is directed upward as shown in the illustration when the one-way clutch is pushed in.




WAVE WASHER INSTALLATION

Install the wave washer to the rivet so that its indentation is placed on the outer race side.




RIVET INSTALLATION

Use a punch and press to stake the rivet.

NOTE:

1. Use a punch with a 600 tip angle.
2. Stake the rivet with a load of 11,000-13,000 Nm (2,425-2,866 lbs.).