Intercooler: Service and Repair

Pre-Removal and Post-Installation Operation
^ Front Bumper Assembly





Removal steps
1. Air cleaner assembly
2. Air duct assembly (B)
3. Relay box
4. Air bypass hose
5. Air intake hose
6. Air hose (C)
7. Turbocharger bypass valve
8. Air hose (B)
9. Charge air cooler duct
10. Charge air cooler
11. Air hose (A)

NOTE: Align the mating marks on the hoses and pipes, and remove them.

INSPECTION
^ Check the charge air cooler fins for bending, damage, or foreign matter.
^ Check the charge air cooler hoses for cracking, damage, or wear.