Fuel Tank: Service and Repair

NOTE: When replacing the the gauge unit and pump assembly or the fuel gauge unit and pipe assembly only, it is possible to work from the service holes underneath the rear seat cushion without having to remove the fuel tank.

PRE-REMOVAL OPERATION
1. Fuel Draining
2. Reduce the Inner Pressure of Fuel Line and Hose. Refer to Service and Repair/Fuel Pressure Release Procedure. Service and Repair
3. Propeller Shaft Removal





REMOVAL STEPS
1. Heated oxygen sensor connection
2. Center exhaust pipe
3. Protector
4. Band
5. Fuel tank
6. High-pressure fuel hose
7. Return hose
8. Suction hose
9. Pipe
10. Cap
11. Fuel gauge unit and pump assembly
12. Fuel gauge unit and pipe assembly
13. Tape
14. Vapor hose
15. Fuel cut-off valve assembly
16. Fuel tank filler tube cap
17. Filler hose
18. Vapor hose
19. Fuel tank filler tube protector
20. Reinforcement
21. Fuel tank filler tube assembly
22. Packing




INSTALLATION SERVICE POINT
^ Use the special tool to install the cap.

POST-INSTALLATION OPERATION
1. Propeller Shaft Installation
2. Fuel Re-filling
3. Checking for Fuel Leaks