FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Air Bypass Valve: Service and Repair

Intercooler And Components:






Removal
1. Disconnect the bypass air hose.
2. Remove the vacuum control line.
3. Unbolt the bypass valve from the turbocharger crossover pipe.

Installation
1. Install a new air bypass valve seat gasket.
2. Bolt the valve to the crossover pipe.

Torque value: 11 - 16 ft lb (15 - 22 Nm)

3. Attach the vacuum control line.
4. Fit the bypass air hose and clamp.

Torque value: 3 ft lb (4 Nm)