Clutch - Installation

INSTALLATION

Special Tools:






1. If installing a new clutch pack, check the clutch pack clearance, and select a new spacer if necessary. Adjustments




2. Install the Clutch Assembly (1) onto the input Shaft (2).





3. Install the Snap Ring (1) onto the Input Shaft (2).





4. Install the wave spring (1) onto the input shaft.





5. Install the apply cam (2), and the ball bearings (1)
.




6. Install the clutch rotor (1) onto the input shaft.





7. Install the bearing (1) onto the input shaft.





8. Install the spacer (1)
.
9. Apply a bead of Loctite(R) 598 HB to the front case half sealing surface.




10. Install the rear cover (1). Tighten the case bolts to 31 Nm (23 ft. lbs).





11. Install the rear output flange (1)
.




12. Install a new outer rear output shaft seal (1)
.




13. Install the rear output flange washer (1)
.
14. Install the rear output flange nut.




15. Install Holder (1) onto the rear output flange (2). Tighten the rear output flange nut to 319 Nm (235 ft. lbs.).