Rear Suspension Knuckle - Installation

NON SRT

Special Tools:










1. Install four hub mounting bolts through knuckle from inboard side allowing ends to protrude from opposite side.
2. Position knuckle on vehicle and install bolt and nut fastening camber link (1) to knuckle (4) as shown. Do not tighten bolt at this time.
3. Install bolt and nut fastening tension link (6) to knuckle (4) as shown. Do not tighten bolt at this time.
4. Install bolt and nut fastening stabilizer link to knuckle (4). Do not tighten bolt at this time.
5. Install bolt fastening toe link (3) to knuckle (4). Do not tighten bolt at this time.
6. Install bolt and nut fastening compression link (5) to knuckle (4). Do not tighten bolt at this time.






NOTE: If a new knuckle sleeve is not installed in knuckle, perform 7 through 11.

NOTE: Prior to using (9361A), lubricate bolt (1) threads to provide ease of use and promote tool longevity.

7. Place NEW knuckle sleeve (2) onto (9361-7)(1), and slide it up to Bolt head.





8. Starting from knuckle forward end, slide (9361-7) (1) with sleeve (5) through knuckle (2) and spring link ball joint (3).
9. Install thrust bearing and nut (4) on end of Bolt. When installing thrust bearing on Installer, be sure to place hardened side against nut. Place bearing outer cage against stationary component.
10. While holding Bolt head (1) stationary, rotate Nut (4) (using hand tools) installing sleeve in knuckle. Install sleeve until Nut stops turning. Do not overtighten Nut.
11. Remove special tool.





12. Install spring link-to-knuckle bolt (2) front-to-rear through knuckle and link, then install nut. While holding bolt head stationary, tighten nut to 138 Nm (102 ft. lbs.).
13. Remove under-hoist utility jack or jack stand from under spring link.





14. Insert end of cable (1) through rear knuckle (3) and install mounting screw (2). Tighten screw to 8 Nm (71 in. lbs.).
15. Install parking brake shoe support over hub and bearing mounting screws and onto face of knuckle.










16. Install shoe actuator lever (1) on end of parking brake cable (2). Make sure actuator lever is positioned with word "UP" facing outward.
17. Install parking brake shoes as well as all components necessary to access them Installation.






NOTE: Before installing hub and bearing on end of axle half shaft, ensure isolation washer is present on end of half shaft. Inspect washer making sure it is not worn or damaged. Washer can be installed in either direction on shaft.

18. Install hub and bearing as well as all components necessary to access it . Rear Hub And Bearing - Installation





19. Insert wheel speed sensor head (3) into mounting hole in rear of knuckle.
20. Install screw (2) fastening sensor head (3) to rear knuckle. Tighten Screw to 11 Nm (97 in. lbs.).
21. Install sensor cable at rear brake rotor shield (1).
22. Lower vehicle.
23. Adjust parking brake shoes as necessary Adjustments.
24. Position vehicle on alignment rack/drive-on hoist. Raise vehicle as necessary to access mounting bolts.





25. Tighten fasteners at knuckle (vehicle at curb height) as follows:
- Camber Link (1) - 98 Nm (72 ft. lbs.).
- Compression Link (5) - 81 Nm (60 ft. lbs.).
- Stabilizer Link - 61 Nm (45 ft. lbs.).
- Tension Link (6) - 98 Nm (72 ft. lbs.).
- Toe Link (3) - 95 Nm (70 ft. lbs.).

26. Perform wheel alignment Wheel Alignment Procedures.