FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Secondary Thermostat






SECONDARY THERMOSTAT - TURBOCHARGED ENGINE






NOTE: Turbocharged engine use a orifice plate in place of a secondary thermostat.

1. Inspect the water pump inlet tube O-rings for damage before installing the tube in the coolant adapter. Replace O-ring as necessary.
2. Position the orifice plate and coolant adapter onto the cylinder head water pump tube.
3. Install the coolant adapter mounting bolts. Tighten the bolts to 18 Nm (159 in. lbs.).
4. Install the coolant hose (8) onto the coolant adapter (6).
5. Install the coolant hose (7) onto the coolant adapter (6).
6. Install the coolant hose (4) onto the coolant adapter (6).
7. Install the coolant hose (1) onto the thermostat housing (2).
8. Connect the ECT sensor electrical connector (3).
9. Install the air filter housing Air Cleaner Body - Installation
10. Fill the cooling system Service and Repair
.