Removal
REMOVAL
1. Release the fuel pressure, refer to the Fuel Pressure Release Procedure.
2. Disconnect negative battery cable.
NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.
3. Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.
4. Remove the rear lower seat cushion.
5. Push seat back and up to remove seat cushion.
6. Fold back the foam pad covering access cover for modules.
7. Remove plastic access covers from floor pan right side.
8. Disconnect the fuel supply line from module.
9. Mark the module orientation.
10. Use special tool #9340 to remove right side module lock ring.
11. Drain fuel from right side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.
12. Disconnect the electrical connector from left side module.
13. Mark the module orientation.
14. Use special tool #9340 to remove left side module lock ring.
15. Drain fuel from left side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.
16. Install both module temporally, hand tighten the lock ring to hold modules in place.
17. Raise vehicle and support.
18. Remove left rear tire.
19. Remove the inner splash shield.
20. Disconnect the filler tube vent line.
21. Remove clamp from filler tube.
22. Remove metal filler tube from rubber tube on fuel tank.
23. Remove the exhaust system.
24. Remove the drive shaft.
25. Remove the left underbody splash shield.
26. Remove the right underbody splash shield.
27. Disconnect the EVAP line in the right rear wheel well.
28. Disconnect vapor line.
29. Disconnect the fuel supply line.
30. Support fuel tank with transmission jack.
31. Fuel tank strap bolt locations.
32. Remove bolt for fuel tank strap.
33. Remove bolt for fuel tank strap.
34. Lower tank and pull filler tube vent line through bracket.
35. Lower Fuel tank and remove from vehicle.
36. Left Side Module (Fuel Pump Module).
37. Right Side Module.
38. Control Valve and lines.