FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation






CHARGE AIR COOLER




1. Position charge air cooler to mounting location.

NOTE: When lowering radiator, make sure lower radiator pins engage properly through charge air cooler tabs.

2. Install radiator.
3. Install fasteners attaching charge air cooler to radiator. Tighten fasteners to 8 Nm (70 in. lbs.).
4. Install radiator fan.
5. Connect charge air cooler hoses. Tighten hose clamps to 1.7 Nm (15 in. lbs.).
6. Install front bumper.
7. Install front bumper fascia.
8. Install upper radiator closure panel and center brace.
9. Install battery tray and battery.
10. Connect positive battery cable.
11. Connect negative battery cable.
12. Install air cleaner housing.
13. Fill cooling system.