FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

All Wheel Drive






ALL WHEEL DRIVE





WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.

1. Perform Fuel System Pressure Release procedure.

2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.

3. Remove the negative battery cable.




4. Remove the rear seat cushion.




5. Rear seat cushion loose.




6. Remove plastic cover.




7. Clean top of tank to remove loose dirt and debris.

8. Use special tool Spanner Wrench #9340 to remove left side module lock ring.




9. Note the fuel pump location on the top of the fuel tank.

NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.




10. Pull module up out of fuel tank, make sure that you do not spill fuel inside of vehicle.




11. Drain fuel from fuel pump module. Do not spill fuel in interior of vehicle.




12. Disconnect internal line from fuel pump module.

13. Tip module on its side to drain remaining fuel from reservoir and remove module from vehicle.




14. Remove module from vehicle.




15. Remove seal from tank. Discard seal.




16. Remove plastic cover.




17. Clean top of tank to remove loose dirt and debris.

18. Disconnect electrical line from module.




19. Note the fuel level unit location on the top of the fuel tank (1).

NOTE: The fuel level unit has to be properly located to the tank for the fuel gauge to work properly.




20. Using Special Tool Lock Ring #9318 remove lock ring (2) to release fuel level unit.




21. Note the fuel level unit location on the top of the fuel tank.

NOTE: The fuel level unit has to be properly located to the tank for the fuel gauge to work properly.




22. Remove fuel level unit module and disconnect line.




23. Remove module and seal from tank. Discard seal.