Installation

INSTALLATION





NOTE: When using RTV, the sealing surfaces must be clean and free from grease and oil.

NOTE: When using RTV, parts should be assembled in 10 minutes and tighten to final torque within 45 minutes.

1. Clean all sealing surfaces.
2. Apply Mopar(R) engine sealant RTV or equivalent as shown at the cylinder head to block parting line (1, 2).




3. Apply Mopar(R) engine sealant RTV or equivalent as shown at the ladder frame to block parting line (1, 2).




4. Apply Mopar(R) engine sealant RTV or equivalent as shown in the corner of the oil pan and block.
5. Apply 2 mm bead of Mopar(R) engine sealant RTV or equivalent to the oil pan as shown.




6. Apply 2 mm bead of Mopar(R) engine sealant RTV or equivalent to the engine block (1,2) as shown.




7. Install timing chain cover (1) upwards from under the vehicle.
8. Install timing chain cover upper retaining bolts and tighten M6 bolts to 12 Nm (105 in lbs) and M8 bolts to 23 Nm (204 in lbs).
9. Install accessory drive belt tensioner.




10. Install right engine mount bracket (1).
11. Install accessory drive belt upper idler pulley.




12. Install right engine mount (1).
13. Remove jack from under engine.
14. Install power steering pump.
15. Raise vehicle.




16. Install oil pan to timing chain cover lower retaining bolts (1) and tighten bolts.
17. Install timing chain cover retaining bolts and tighten bolts.




18. Install water pump pulley (4).
19. Install crankshaft pulley (2) and tighten bolt.
20. Install accessory drive belt lower idler pulley.




21. Install lower A/C compressor mounting bracket (2).
22. Install A/C compressor (1).
23. Install accessory drive belt.
24. Install right lower splash shield.
25. Lower vehicle.




26. Install cylinder head cover.




27. Connect coil electrical connectors (1).
28. Connect PCV hose (5) to PCV valve.
29. Connect make up air hose (2).




30. Install power steering reservoir (2).
31. Install windshield washer bottle (1).
32. Install coolant recovery bottle (3).
33. Fill cooling system.




34. Install air cleaner housing inlet (2).




35. Connect negative cable to battery (3).
36. Install engine cover.