Removal

T850 MANUAL TRANSAXLE

REMOVAL
1. Raise hood.
2. Disconnect battery negative cable.





3. Remove turbocharger solenoid pack from air cleaner assembly (Fig. 10). Position out of way.
4. Disconnect AAT sensor and remove air cleaner assembly
5. Remove throttle body inlet hose (from inter-cooler).
6. Disconnect IAC and TPS connectors. Disconnect accelerator cable from throttle body linkage.
7. Remove throttle body adapter.
8. Remove battery.





9. Remove battery tray (Fig. 11).
10. Disconnect shift cables from transaxle shift levers and bracket.
11. Raise vehicle on hoist.
12. If necessary, drain transmission fluid at transaxle drain plug.
13. Remove both front wheel/tire assemblies.
14. Disconnect and remove both ABS front wheel speed sensors.





15. Remove halfshaft assemblies and intermediate shaft assembly (Fig. 12).





16. Using Tool 6638A, disconnect clutch hydraulic circuit "quick-connect" fitting (Fig. 13).





17. Disconnect back-up lamp switch connector (Fig. 14).





18. Remove starter motor-to-transaxle case bolts (Fig. 15).





19. Remove front lateral bending brace (Fig. 16).








20. Disconnect turbocharger pipe and power steering lines from structural collar (Fig. 17) (Fig. 18).





21. Remove structural collar (Fig. 19).





22. Remove four (4) modular clutch-to-engine drive plate bolts (Fig. 20). While removing bolts, one tight-tolerance (slotted) hole will be encountered. When this bolt is removed, mark driveplate and modular clutch assembly at this location, and be sure to align marks upon reassembly.
23. Install and secure transmission jack.
24. Remove left mount through-bolt.
25. Lower engine/transaxle assembly enough to gain access to left mount and bellhousing bolts.





26. Remove left mount-to-transaxle bolts. Remove mount (Fig. 21).
27. Install screw jack and wood block to support engine after transmission removal.
28. Remove transmission bellhousing-to-block bolts and remove transmission and modular clutch assembly.
29. If replacing transmission, transfer impact blocker, back-up lamp switch, vehicle speed sensor and gearshift cable bracket.