Installation

INSTALLATION
1. Install modular clutch to input shaft assembly.
2. Install transaxle assembly to transmission jack and secure.
3. Install transaxle into position. Install and torque transaxle-to-block bolts to 108 Nm (80 ft. lbs.).





4. Install upper mount/bracket to transaxle and torque bolts to 68 Nm (50 ft. lbs.) (Fig. 76).
5. Raise engine/transaxle assembly into position. Install and torque through-bolt to 122 Nm (90 ft. lbs.).





6. Install four (4) modular clutch-to-driveplate bolts (Fig. 77). Align driveplate and modular clutch alignment marks placed on disassembly. Start with the tight-tolerance (slotted) hole, install and torque bolts to 88 Nm (65 ft. lbs.).








7. Install structural collar and lateral bending brace (Fig. 78) (Fig. 79). Install and finger tighten all bolts. Torque structural collar horizontal bolts to 108 Nm (80 ft. lbs.). Torque structural collar vertical bolts to 54 Nm (40 ft. lbs.). Torque lateral bending brace bolts to 61 Nm (45 ft. lbs.).





8. Install intercooler pipe and power steering hoses into position and secure with nuts (Fig. 80).
9. Connect clutch hydraulic plumbing to slave cylinder quick-connect. An audible "click" should be heard. Verify connection by pulling outward.





10. Install halfshafts and intermediate shaft assembly (Fig. 81).
11. Install and torque ABS wheel speed sensors to 12 Nm (105 inch lbs.).
12. Check and adjust transaxle fluid level if necessary.
13. Lower vehicle.
14. Install gearshift cables to transaxle bracket and secure with NEW retaining clips.





15. Install battery tray (Fig. 82).
16. Install battery (with thermal wrap) and hold down clamp/bolt. Connect battery temperature sensor.
17. Install throttle body adapter housing.
18. Connect accelerator cable while installing throttle body into position. Install two (2) throttle body-to-manifold bolts to 28 Nm (250 inch lbs.).
19. Connect IAC & TPS sensor connectors.
20. Install intercooler-to-throttle body hose. Connect IAT sensor and TIP hose.
21. Install air cleaner assembly and connect AAT sensor.





22. Install turbo solenoid pack (Fig. 83).
23. Connect air cleaner inlet tube from turbocharger.