Fluid Cooler

REMOVAL
1. Siphon as much power steering fluid as possible from the power steering fluid reservoir.
2. Raise vehicle using a frame contact type hoist or supported as required using jack stands.
3. Remove the front fascia and the grille as an assembly from the vehicle.

Fig. 1:

4. Remove the crimp clamps from the power steering fluid hoses. Drain power steering fluid from the hoses and the power steering fluid cooler.

Fig. 24:

5. Remove bolt attaching the power steering fluid cooler to the bumper reinforcement.

INSTALLATION
1. Install the power steering fluid cooler on the bumper reinforcement as shown in the image.
2. Install bolt attaching the power steering fluid cooler to the bumper reinforcement. Tighten the attaching bolt to a torque of 7 Nm (60 inch lbs.).
3. Install power steering fluid hoses on the power steering fluid cooler. Install NEW crimp style hose clamps on the power steering fluid hoses. Be sure hose clamps are installed on hose past the upset bead on the power steering fluid cooler.
4. Install the front fascia and grille on the vehicle.
5. Lower the vehicle to a point where front tires are just off the ground.
6. Add power steering fluid to the reservoir as necessary.
7. Start the engine and let run for a few seconds. Then turn the engine off.
8. Add fluid as necessary. Repeat the above procedure until the fluid level remains constant after running the engine.
9. Start the engine. Slowly turn the steering wheel right and left, lightly contacting the wheel stops.
10. Add power steering fluid as necessary.
11. Stop the engine. Check the fluid level and refill as required.
12. If the fluid is extremely foamy, allow the vehicle to stabilize a few minutes, then repeat the above procedure.