Overhaul (Transmission)

DISASSEMBLY
Remove all old sealant before applying new sealant.
Use only Mopar Silicone Rubber Sealant or equivalent when installing oil pan.

Fig. 58:

Fig. 59:

Fig. 60:

Fig. 61:

Put sealant on the oil pan flange (Fig. 59) and on all oil pan bolts (underside of bolt head).

Fig. 62:

Fig. 63:

Cooler Bypass Valve And Seal-If Equipped:

Fig. 64:

Remove neutral starting and back-up lamp switch.

Fig. 65:

Fig. 66:

Measuring input shaft end play before disassembly will usually indicate if a thrust washer change is required (Fig. 66). The # 3 thrust washer is located between input and output shafts.
Move input shaft in and out to obtain end play reading. End play specifications are 0.19 to 1.50 mm (0.008 to 0.060 inch).
Record indicator reading for reference when reassembling the transaxle.

Fig. 67:

Fig. 68:

Fig. 69:

Fig. 70:

Fig. 71:

Fig. 72:

Fig. 73:

Fig. 74:

Fig. 75:

Fig. 76:

Fig. 77:

Fig. 78:

Fig. 79:

Remove Number 6 thrust washer from sun gear driving shell.

Fig. 80:

Fig. 81:

Fig. 82:

Fig. 83:

Fig. 84:

Fig. 85:

Fig. 86:

Fig. 87:

Fig. 88:

Fig. 89:

ASSEMBLY
When rebuilding, reverse the above procedure.