Description

CYLINDER BLOCK AND BEDPLATE ASSEMBLY
A partial open deck is used for cooling and weight reduction with water pump molded into the block. Nominal wall thickness is 4 mm. The bedplate incorporates main bearing caps. The rear oil seal retainer is integral with the block.

CRANKSHAFT
A nodular cast iron crankshaft is used. The engine has five main bearings. The number three main is flanged to control thrust. The mains and connecting rod journals have undercut fillet radiuses that are deep rolled for added strength. To optimize bearing loading, eight counterweights are used. Hydrodynamic seals provide end sealing, where the crankshaft exits the block. Anaerobic gasket material is used for parting line sealing. A sintered iron timing belt sprocket is mounted on the crankshaft nose. This sprocket transmits crankshaft movement, via timing belt to the camshaft sprocket providing timed valve actuation.

PISTONS
The engine DOES NOT have provision for a free wheeling valve train. Non free wheeling valve train means, in the event of a broken timing belt pistons will contact the valves. The engine uses pressed-in piston pins to attach forged powdered metal connecting rods. The connecting rods are a cracked cap design and are not repairable. Hex head cap screw are used to provide alignment and durability in the assembly. Pistons and connecting rods are serviced as an assembly.

PISTON RINGS
The piston rings include a molybdenum faced top ring for reliable compression sealing and a taper faced intermediate ring for additional cylinder pressure control. Oil Control Ring Package consist of two steel rails and an expander spacer.

CYLINDER HEAD
The aluminum cylinder head features a Single Over Head Camshaft (SOHC), four-valves per cylinder, cross flow design. The valves are arranged in two inline banks, with the two intake per cylinder facing toward the radiator. The exhaust valves facing toward the dash panel. Rocker arm shafts mount directly to the cylinder head. It incorporates powder metal valve guides and seats. The hollow rocker arm shafts supplies oil to the hydraulic lash adjusters, camshaft and valve mechanisms.

CAMSHAFT
The nodular iron camshaft has five bearing journals and three cam lobes per cylinder. Provision for a cam position sensor is provided on the camshaft at the rear of cylinder head which also acts as thrust plate. A hydrodynamic oil seal is used for oil control at the front of the camshaft.

VALVES
Four valves per cylinder are actuated by roller rocker arms/hydraulic lash adjusters assemblies which pivot on rocker arm shafts. All valves have chrome plated valve stems. Viton rubber valve stem seals are integral with spring seats. Valve springs, spring retainers, and locks are conventional design.

INTAKE MANIFOLD
The intake manifold is a molded plastic composition, attached to the cylinder head with five fasteners. This long branch design enhances low and mid-range torque.

EXHAUST MANIFOLD
The exhaust manifold is made of nodular cast iron for strength and high temperatures. Exhaust gasses exit the manifold into an articulated joint connection and exhaust pipe.

COMPONENT REPLACEMENT
If any of the following parts have been changed or replaced:
- Camshaft
- Camshaft Position Sensor
- Camshaft Position Sensor Target Magnet
- Cylinder Block
- Cylinder Head
- Water Pump
- Powertrain Control Module (PCM)
- Timing Belt and Timing Belt Tensioner
The camshaft and crankshaft timing relearn procedure must be performed. Refer to the component Removal and Installation procedure.