EGR Valve: Service and Repair

EGR Tube And Valve:

REMOVAL
1. Disconnect negative battery cable.
2. Remove air inlet tube and resonator.
3. Disconnect electrical connector from EGR valve.
4. Remove EGR tube mounting screws at EGR valve.
The EGR valve attaches to the rear of the right cylinder head.
5. Remove EGR valve mounting screws.
6. Clean gasket surfaces. Discard old gasket. If necessary, clean EGR passages.

INSTALLATION
1. Loosely install EGR valve and new gasket on cylinder head.
2. Using a new gasket, loosely install the EGR tube and mounting screws..
3. Tighten EGR valve to cylinder head screws to 31 Nm (275 in. lbs.) torque.
4. Tighten the EGR tube to EGR valve screws to 11 Nm (95 in. lbs.)torque.
5. Attach electrical connector to solenoid.
6. Install air inlet tube and resonator.
7. Connect negative battery cable.