Inputs
AIR CONDITIONING PRESSURE TRANSDUCER-PCM INPUTOPERATION
The Powertrain Control Module (PCM) monitors the A/C compressor discharge (high side) pressure through the air conditioning pressure transducer. The transducer supplies an input to the PCM. The PCM engages the A/C compressor clutch if pressure is sufficient for A/C system operation.
AUTOMATIC SHUTDOWN (ASD) SENSE-PCM INPUT
OPERATION
The ASD sense circuit informs the PCM when the ASD relay energizes. A 12 volt signal at this input indicates to the PCM that the ASD has been activated. This input is used only to sense that the ASD relay is energized.
When energized, the ASD relay supplies battery voltage to the fuel injectors, ignition coils and the heating element in each oxygen sensor. If the PCM does not receive 12 volts from this input after grounding the ASD relay, it sets a Diagnostic Trouble Code (DTC).
BATTERY VOLTAGE-PCM INPUT
OPERATION
The PCM monitors the battery voltage input to determine fuel injector pulse width and generator field control.
If battery voltage is low the PCM will increase injector pulse width (period of time that the injector is energized).
BATTERY TEMPERATURE SENSOR-PCM INPUT
OPERATION
The PCM uses the temperature of the battery area to control the charge rate. The signal is used to regulate the system voltage. The system voltage is higher at cold temperatures and is gradually reduced as temperature around the battery increases.
BRAKE SWITCH-PCM INPUT
OPERATION
When the brake switch is activated, the PCM receives an input indicating that the brakes are being applied. The brake switch is mounted on the brake pedal support bracket.
CAMSHAFT POSITION SENSOR-PCM INPUT
DESCRIPTION
Camshaft Position Sensor-SOHC:
Camshaft Position Sensor-DOHC:
The camshaft position sensor attaches to the rear of the cylinder head. The PCM determines fuel injection synchronization and cylinder identification from inputs provided by the camshaft position sensor and crankshaft position sensor. From the two inputs, the PCM determines crankshaft position.
OPERATION
Target Magnet-Typical:
Target Magnet Polarity-DOHC:
A target magnet attaches to the rear of the camshaft and indexes to the correct position. The target magnet has four different poles arranged in an asymmetrical pattern. As the target magnet rotates, the camshaft position sensor senses the change in polarity. The sensor output switch switches from high (5.0 volts) to low (0.5 volts) as the target magnet rotates. When the north pole of the target magnet passes under the sensor, the output switches high. The sensor output switches low when the south pole of the target magnet passes underneath.
The sensor also acts as a thrust plate to control camshaft endplay.
CRANKSHAFT POSITION SENSOR-PCM INPUT
DESCRIPTION
Crankshaft Position Sensor:
The crankshaft position sensor mounts to the engine block behind the alternator, just above the oil filter.
OPERATION
Timing Reference Notches:
The PCM determines what cylinder to fire from the crankshaft position sensor input and the camshaft position sensor input. The second crankshaft counterweight has two sets of four timing reference notches including a 60 degree signature notch. From the crankshaft position sensor input the PCM determines engine speed and crankshaft angle (position).
The notches generate pulses from high to low in the crankshaft position sensor output voltage. When a metal portion of the counterweight aligns with the crankshaft position sensor, the sensor output voltage goes low (less than 0.5 volts). When a notch aligns with the sensor, voltage goes high (5.0 volts). As a group of notches pass under the sensor the output voltage switches from low (metal) to high (notch) then back to low.
If available, an oscilloscope can display the square wave patterns of each voltage pulses. From the width of the output voltage pulses, the PCM calculates engine speed. The width of the pulses represent the amount of time the output voltage stays high before switching back to low. The period of time the sensor output voltage stays high before switching back to low is referred to as pulse width. The faster the engine is operating, the smaller the pulse width on the oscilloscope.
By counting the pulses and referencing the pulse from the 60 degree signature notch, the PCM calculates crankshaft angle (position). In each group of timing reference notches, the first notch represents 69 degrees before top dead center (BTDC). The second notch represents 49 degrees BTDC. The third notch represents 29 degrees. The last notch in each set represents 9 degrees before top dead center (TDC).
The timing reference notches are machined at 200 increments. From the voltage pulse width the PCM tells the difference between the timing reference notches and the 60 degree signature notch. The 60 degree signature notch produces a longer pulse width than the smaller timing reference notches. If the camshaft position sensor input switches from high to low when the 60 degree signature notch passes under the crankshaft position sensor, the PCM knows cylinder number one is the next cylinder at TDC.
ENGINE COOLANT TEMPERATURE SENSOR-PCM INPUT
DESCRIPTION
SOHC
Engine Coolant Temperature Sensor:
The coolant sensor threads into the rear of the cylinder head, next to the camshaft position sensor. New sensors have sealant applied to the threads.
DOHC
Engine Coolant Temperature Sensor:
The coolant sensor threads into the intake manifold next to the thermostat housing. New sensors have sealant applied to the threads.
OPERATION
The combination coolant temperature sensor has two elements. One element supplies coolant temperature signal to the PCM. The other element supplies coolant temperature signal to the instrument panel gauge cluster. The PCM determines engine coolant temperature from the coolant temperature sensor.
As coolant temperature varies the coolant temperature sensors resistance changes resulting in a different input voltage to the PCM and the instrument panel gauge cluster.
When the engine is cold, the PCM will provide slightly richer air- fuel mixtures and higher idle speeds until normal operating temperatures are reached.
FUEL LEVEL SENSOR-PCM INPUT
OPERATION
The fuel level sensor (fuel gauge sending unit) sends a signal to the PCM to indicate fuel level. The purpose of this feature is to prevent a false setting of misfire and fuel system monitor trouble codes if the fuel level is less than approximately 15 percent of its rated capacity. It is also used to send a signal for fuel gauge operation via the PCI bus circuits.
HEATED OXYGEN SENSOR (O2S SENSOR)-PCM INPUT
DESCRIPTION
Upstream Heated Oxygen Sensor:
The upstream oxygen sensor threads into the outlet flange of the exhaust manifold.
Down Heated Oxygen Sensor:
The downstream heated oxygen sensor threads into the outlet pipe at the rear of the catalytic convertor.
OPERATION
As vehicles accumulate mileage, the catalytic convertor deteriorates. The deterioration results in a less efficient catalyst. To monitor catalytic convertor deterioration, the fuel injection system uses two heated oxygen sensors. One sensor upstream of the catalytic convertor, one downstream of the convertor. The PCM compares the reading from the sensors to calculate the catalytic convertor oxygen storage capacity and converter efficiency. Also, the PCM uses the upstream heated oxygen sensor input when adjusting injector pulse width.
When the catalytic converter efficiency drops below emission standards, the PCM stores a diagnostic trouble code and illuminates the malfunction indicator lamp (MIL).
The O2 sensors produce voltages from 0 to 1 volt, depending upon the oxygen content of the exhaust gas in the exhaust manifold. When a large amount of oxygen is present (caused by a lean air/fuel mixture), the sensors produces a low voltage. When there is a lesser amount present (rich air/fuel mixture) it produces a higher voltage. By monitoring the oxygen content and converting it to electrical voltage, the sensors act as a rich-lean switch.
The oxygen sensors are equipped with a heating element that keeps the sensors at proper operating temperature during all operating modes. Maintaining correct sensor temperature at all times allows the system to enter into closed loop operation sooner. Also, it allows the system to remain in closed loop operation during periods of extended idle.
In Closed Loop operation the PCM monitors the 02 sensor input (along with other inputs) and adjusts the injector pulse width accordingly. During Open Loop operation the PCM ignores the O2 sensor input. The PCM adjusts injector pulse width based on preprogrammed (fixed) values and inputs from other sensors.
The Automatic Shutdown (ASD) relay supplies battery voltage to both the upstream and downstream heated oxygen sensors. The oxygen sensors are equipped with a heating element. The heating elements reduce the time required for the sensors to reach operating temperature.
Upstream Oxygen Sensor 1/1
The input from the upstream heated oxygen sensor tells the PCM the oxygen content of the exhaust gas. Based on this input, the PCM fine tunes the air-fuel ratio by adjusting injector pulse width.
The sensor input switches from 0 to 1 volt, depending upon the oxygen content of the exhaust gas in the exhaust manifold. When a large amount of oxygen is present (caused by a lean air-fuel mixture), the sensor produces voltage as low as 0.1 volt. When there is a lesser amount of oxygen present (rich air- fuel mixture) the sensor produces a voltage as high as 1.0 volt. By monitoring the oxygen content and converting it to electrical voltage, the sensor acts as a rich-lean switch.
The heating element in the sensor provides heat to the sensor ceramic element. Heating the sensor allows the system to enter into closed loop operation sooner. Also, it allows the system to remain in closed loop operation during periods of extended idle.
In Closed Loop, the PCM adjusts injector pulse width based on the upstream heated oxygen sensor input along with other inputs. In Open Loop, the PCM adjusts injector pulse width based on preprogrammed (fixed) values and inputs from other sensors.
Downstream Oxygen Sensor 1/2
The downstream heated oxygen sensor input is used to detect catalytic convertor deterioration. As the convertor deteriorates, the input from the downstream sensor begins to match the upstream sensor input except for a slight time delay. By comparing the downstream heated oxygen sensor input to the input from the upstream sensor, the PCM calculates catalytic convertor efficiency.
IGNITION CIRCUIT SENSE-PCM INPUT
OPERATION
The ignition circuit sense input tells the Power- train Control Module (PCM) the ignition switch has energized the ignition circuit.
INTAKE AIR TEMPERATURE SENSOR-PCM INPUT
DESCRIPTION
MAP/Intake Air Temperature Sensor-SOHC:
MAP/Intake Air Temperature Sensor-DOHC:
The IAT sensor and Manifold Absolute Pressure (MAP) sensor are a combined into a single sensor that attaches to the intake manifold.
OPERATION
The Intake Air Temperature (IAT) sensor measures the temperature of the intake air as it enters the engine. The sensor supplies one of the inputs the PCM uses to determine injector pulse width and spark advance.
As Intake Air temperature varies the Intake Air Temperature sensors resistance changes resulting in a different input voltage to the PCM.
KNOCK SENSOR-PCM INPUT
DESCRIPTION
Knock Sensor:
The knock sensor threads into the side of the cylinder block in front of the starter.
OPERATION
When the knock sensor detects a knock in one of the cylinders, it sends an input signal to the PCM. In response, the PCM retards ignition timing for all cylinders by a scheduled amount.
Knock sensors contain a piezoelectric material which sends an input voltage (signal) to the PCM. As the intensity of the engine knock vibration increases, the knock sensor output voltage also increases.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR-PCM INPUT
DESCRIPTION
The MAP/Intake Air Temperature sensor mounts to the intake manifold.
OPERATION
The PCM supplies 5 volts direct current to the MAP sensor. The MAP sensor converts intake manifold pressure into voltage. The PCM monitors the MAP sensor output voltage. As vacuum increases, MAP sensor voltage decreases proportionately. Also, as vacuum decreases, MAP sensor voltage increases proportionately.
At key on, before the engine is started, the PCM determines atmospheric air pressure from the MAP sensor voltage. While the engine operates, the PCM determines intake manifold pressure from the MAP sensor voltage. Based on MAP sensor voltage and inputs from other sensors, the PCM adjusts spark advance and the air/fuel mixture.
POWER STEERING PRESSURE SWITCH-PCM INPUT
DESCRIPTION
A pressure sensing switch is located on the power steering gear.
OPERATION
Power Steering Pressure Switch:
The switch provides an input to the PCM during periods of high pump load and low engine RPM; such as during parking maneuvers.
When power steering pump pressure exceeds 2758 kPa (400 psi), the switch is open. The PCM increases idle air flow through the IAC motor to prevent engine stalling. When pump pressure is low, the switch is closed.
SENSOR RETURN-PCM INPUT
OPERATION
The sensor return circuit provides a low electrical noise ground reference for all of the systems sensors. The sensor return circuit connects to internal ground circuits within the Powertrain Control Module (PCM).
SCI RECEIVE-PCM INPUT
OPERATION
SCI Receive is the serial data communication receive circuit for the DRB scan tool. The Powertrain Control Module (PCM) receives data from the DRB through the SCI Receive circuit.
[1][2]PARK/NEUTRAL POSITION SWITCH-PCM INPUT
DESCRIPTION
Park/Neutral Switch:
The [1][2]park/neutral position switch is located on the automatic transaxle housing.
OPERATION
Manual transaxles do not use park/neutral switches. The switch provides an input to the PCM to indicate whether the automatic transaxle is in Park/Neutral, or a drive gear selection. This input is used to determine idle speed (varying with gear selection) and ignition timing advance. The park/neutral input is also used to cancel vehicle speed control. The park/neutral switch is sometimes referred to as the neutral safety switch.
THROTTLE POSITION SENSOR-PCM INPUT
DESCRIPTION
Throttle Position Sensor And Idle Air Control Motor:
Throttle Position Sensor And Idle Air Control Motor:
The throttle position sensor mounts to the side of the throttle body.
OPERATION
The Throttle Position Sensor (TPS) connects to the throttle blade shaft. The TPS is a variable resistor that provides the PCM with an input signal (voltage). The signal represents throttle blade position. As the position of the throttle blade changes, the resistance of the TPS changes.
The PCM supplies approximately 5 volts DC to the TPS. The TPS output voltage (input signal to the powertrain control module) represents throttle blade position. The TPS output voltage to the PCM varies from approximately 0.35 to 1.03 volts at minimum throttle opening (idle) to a maximum of 3.1 to 4.0 volts at wide open throttle.
Along with inputs from other sensors, the PCM uses the TPS input to determine current engine operating conditions. The PCM also adjusts fuel injector pulse width and ignition timing based on these inputs.
VEHICLE SPEED SENSOR-PCM INPUT
DESCRIPTION
Vehicle Speed Sensor-Automatic Transmission:
Vehicle Speed Sensor-Manual Transmission:
The vehicle speed sensor is located in the transmission extension housing.
OPERATION
The sensor input is used by the PCM to determine vehicle speed and distance traveled.
The vehicle speed sensor generates 8 pulses per sensor revolution. These signals, in conjunction with a closed throttle signal from the throttle position sensor, indicate a closed throttle deceleration to the PCM. Under deceleration conditions, the PCM adjusts the Idle Air Control (IAC) motor to maintain a desired MAP value.
When the vehicle is stopped at idle, a closed throttle signal is received by the PCM (but a speed sensor signal is not received). Under idle conditions, the PCM adjusts the IAC motor to maintain a desired engine speed.
The vehicle speed sensor signal is also used to operate the following functions or systems:
- Speedometer
- Speed control
- Daytime Running Lights (Canadian Vehicles only).