Without ABS

REMOVAL

Master Cylinder Fluid Level Switch:

1. Remove the vehicle wiring harness connector from brake fluid level switch in master cylinder brake fluid reservoir.

Primary And Secondary Brake Tubes Without ABS Brakes:

2. Disconnect the primary and secondary brake tubes from the master cylinder. Install plugs at all of the open brake tube outlets on the master cylinder.

Master Cylinder Mounting To Vacuum Booster:

3. Remove the 2 nuts attaching the master cylinder housing to the power brake booster.
4. Slide the master cylinder assembly straight out of the power brake booster.

INSTALLATION

NOTE: The master cylinder must be bled before installing it on the vehicle.

1. Bleed the master cylinder before installing it on the vehicle.
2. Position the master cylinder on the studs of the power brake unit, aligning the push rod of the power brake booster with master cylinder piston push rod.
3. Install the 2 master cylinder to power brake unit mounting nuts and tighten to a torque of 28 Nm (250 inch lbs.).
4. Connect brake tubes to master cylinder primary and secondary ports. Tighten all tube nuts to a torque of 17 Nm (145 inch lbs.).
5. Connect the brake fluid level switch wiring connector.
6. Fill the master cylinder to the proper level.
7. Road test the vehicle to ensure proper operation of the brakes.