Installation

1. Position power brake booster onto dash panel.

Power Brake Booster Mounting:

2. Install and torque the 4 power brake vacuum booster mounting nuts to 29 Nm (250 inch lbs.) torque.
3. Using Lubriplate, or an equivalent, coat the surfaces of the brake pedal pin that contact the power brake vacuum booster input rod.
4. Connect power brake vacuum booster input rod to brake pedal pin and install a NEW retaining clip.Use only a new retainer clip DO NOT USE the old clip.
5. Position master cylinder on studs of power brake unit, aligning push rod on power brake vacuum booster with master cylinder push rod.

Master Cylinder Mounting To Vacuum Booster:

6. Install the 2 master cylinder to power brake unit mounting nuts. Tighten the 2 mounting nuts to a torque of 28 Nm (250 inch lbs.).
7. Install the vehicle's wiring harness connector on the master cylinder brake fluid level sensor.

Purge Control Solenoid:

8. Install the purge control solenoid on the left front frame rail. Tighten the purge control solenoid mounting bolt.

EGR Valve Transducer Assembly:

9. Install the EGR transducer assembly on the EGR valve. Install the vehicle wiring harness connector on the EGR transducer, ensuring the retaining clip is fully engaged with transducer.

Vacuum Hose Attachment To Check Valve:

10. Connect all previously removed vacuum hoses onto the power brake vacuum booster check valve.

Speed Control Servo Attachment:

11. If equipped, install speed control servo on the mounting studs in the left strut tower. Install the 2 speed control servo bracket mounting nuts. Tighten the 2 mounting nuts to a torque of 6 Nm (55 inch lbs.).
12. Check brake light switch for correct adjustment. If required, adjust stop lamp switch as necessary. Refer to Lighting and Horns Brake Light Switch.
13. Road test vehicle to ensure proper operation of the vehicles brake system