FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation


Sectional View:






Sectional View


Center Differential:






Center Differential





















Transfer Assembly

1. Drain transaxle assembly.
2. Remove active front venturi skirt from vehicle.
3. Remove front exhaust pipe and main muffler assembly from vehicle.
4. Remove driveshaft retaining bolts then midship bearing retaining bolts and driveshaft from vehicle.
5. Remove five transfer case retaining bolts, then transfer assembly.
6. Reverse procedure to install.
a. Torque transfer assembly bolts to 64 lb-ft.
b. Torque front exhaust pipe and main muffler assembly flange bolts to 36 ft-lb.
c. Torque front exhaust pipe flange to turbocharger outlet nuts to 40-47 ft-lb.