Battery/Charging System - Malfunction

86chrysler12

Models


1984-1985 Conquest


Subject

Battery Charging System Malfunction


Index


ELECTRICAL

Date


July 7, 1986

No.


08-04-86

P-2442-C
This Technical Service Bulletin is issued to correct a battery charging system malfunction due to an improperly installed/ crimped "eye" connector that causes the loss of charging.

SYMPTOM/CONDITION

The wiring harness "eye" terminal at the alternator "B" (battery) output stud may be partially crimped over the insulation. High resistance from an improperly installed terminal may cause an unsteady or reduced rate of charge.

When diagnosing a charging system complaint, prior to any component replacement, check the "B" terminal connection. Discoloration at the terminal is an indication of high resistance at the connection.

PARTS REQUIRED

Overlay Harness Repair Kit PN MB530853

REPAIR PROCEDURE

It will be necessary to install the harness assembly as an overlay on the existing harness. It is important that the terminal ends of the existing harness be removed, and the ends of the wires be taped back to the harness prior to installing the overlay.

1. Remove the battery and the battery tray.

2. Remove the relay box cover beneath the battery tray.

3. Remove the existing alternator "eye" at the "B" terminal, cut the old "eye" off and tape the old alternator wire back against the existing harness.



4. Install the improved harness, PN MB530853, as an overlay on the existing harness. Torque the alternator attach nut to 30 kg.cm. or 84 inch pounds.
5. Reinstall the relay box cover and battery tray.

6. Check to be sure there is no harness interference with the battery tray or the relay cover, and install the battery.

7. Start the vehicle and be sure the charging system is working properly.


POLICY: Reimbursable within the provisions of the warranty

REAR WHEEL DRIVE LABOR OPERATION TIME SCHEDULE:

TIME ALLOWANCE:
Labor Operation No. 08-90-65-91 0.6 Hrs.
FAILURE CODE: 14 - Burned or Burned Out