FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION





1. Inspect bearing slide surface on transmission front bearing retainer. Replace retainer if slide surface is scored, worn, or cracked.
2. Inspect release lever (2) and pivot stud (1). Verify stud is secure and in good condition and lever is not distorted or worn. Replace fork spring clips if bent or damaged.
3. Lubricate input shaft splines, bearing retainer slide surface, pivot stud (1) and release lever pivot surface with Mopar(TM) high temperature bearing grease.

CAUTION: The release fork is not symmetrical and must be installed with the slots and part number stamping toward the ball stud side. Part number stamping will be right side up when installed correctly. Failure to install the release fork correctly will result in clutch slippage and damage.

4. Install release fork and release bearing. Verify fork and bearing are properly secured by spring clips and release lever is installed properly. Rear side of release lever has one end with a raised area, which goes toward the slave cylinder side of the transmission.
5. Install transmission and transfer case.