Exhaust Manifold - Installation

INSTALLATION





1. Clean the exhaust manifold gasket surfaces.
2. Clean the cylinder head exhaust port gasket surfaces.
3. Clean the turbo mounting flange on the exhaust manifold.
4. Clean the turbo mounting flange on the turbocharger.
5. Install the exhaust manifold to turbocharger gasket and capscrews.
6. Install the exhaust manifold gasket.

NOTE: The five exhaust manifold capscrews with studs are used at the No. 1 and No. 2 cylinder locations for the heat shield mounting and one on the rear lower corner of the manifold for the cabin heater tube bracket.

7. Install the exhaust manifold spacers and capscrews.
8. Starting from the center and moving in a pattern outward, tighten the exhaust manifold bolts to 43 Nm (32 ft. lbs.)

9. Install the exhaust manifold capscrew lock plates.
10. Install the exhaust manifold heat shields/noise panels. Tighten the mounting nuts to 24 Nm (18 ft. lbs.).
11. Install the turbocharger Turbocharger - Installation.
12. Attach the mounting tabs and start the delta-P tube to exhaust manifold and thermostat capscrews.
13. Tighten the delta-P line bracket nut to 24 Nm (18 ft. lbs.).
14. Tighten the delta-P line bracket bolt to 10 Nm (89 in. lbs.).
15. Tighten the delta-P flare nuts to 10 Nm (89 in. lbs.).
16. Install the EGR cooler EGR Cooler - Installation.
17. Install the air filter housing Air Cleaner Body - Removal.
18. Fill the coolant Service and Repair.
19. Connect the battery negative cables.
20. Start the engine to check for leaks.