Exhaust Gas Recirculation (EGR) Valve - Installation

PICK UP MODELS





1. Install a new EGR crossover tube gasket (1).
2. Install a new gasket (4) to bottom of EGR valve (2).





3. Position EGR valve assembly (2) and install the four EGR valve mounting bolts (1) finger tight.





4. Install clamps (3) at end of EGR crossover tube (2).
5. Install bolt (5) at center bottom of EGR crossover tube finger tight.
6. Tighten clamp (3) first to 10 Nm. (89 in. lbs.), then tighten clamp (1) to 10 Nm. (89 in. lbs.).
7. Tighten bolt (5) to 10 Nm (89 in. lbs.).





8. Tighten the four EGR valve mounting bolts (1) in a cross-cross fashion to 24 Nm (18 ft. lbs.).





9. Connect the EGR valve harness connector (5).





10. Install EGR crossover tube cover (2). Tighten bolts (1) to 10 Nm (89 in. lbs.).
11. Connect both negative battery cables.