FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Procedures






CLEANING





1. Remove EGR Cooler EGR Cooler - Removal.
2. Spray the internal cavity of EGR Cooler (2) with hot tap water for 10 minutes.
3. Plug the EGR Cooler inlet (1) with a locally obtained rubber expansion plug to make a watertight seal.
4. Following instruction on the container, mix MOPAR(R) EGR System Cleaner and hot tap water with a ratio of one part EGR Cleaner, four parts water.
5. Position the EGR Cooler with the outlet (3) facing up. Fill EGR Cooler with hot tap water and MOPAR(R) EGR System Cleaner until cooler is completely full. Soak for one hour.
6. Remove the plug from EGR Cooler inlet (1). Drain cleaning solution from cooler. Discard according to local governmental regulations.
7. Rinse the EGR Cooler (2) using hot tap water until all cleaning solution has been rinsed clean. Dry completely.
8. Install EGR Cooler EGR Cooler - Installation