Exhaust Gas Recirculation (EGR) Cooler Bypass Valve - Removal

REMOVAL





1. Disconnect both negative battery cables.
2. Remove bolts (1) and the EGR crossover tube cover (2).





3. Loosen and remove two clamps (1 and 3) at ends of EGR crossover tube (2).
4. Disconnect the EGR temperature sensor harness connector (4).
5. Remove clamp mounting bolt (5) at center bottom of EGR crossover tube.
6. Remove EGR crossover tube (2).
7. Remove and discard gaskets at each end of tube (2).





8. Remove nuts (7) and remove upper heat shield (6).
9. Remove bolts (10), nut (8) and remove lower heat shield (9).
10. Remove bolts (5) and (14).
11. Separate the bypass valve (4) from exhaust transfer connection (15) and discard gasket (3).





12. Disconnect EGR bypass valve harness connector (1).
13. Remove bracket bolts (2) at outside of mounting bracket.





14. Remove bracket bolts at inside of mounting bracket.





15. Remove EGR cooler bypass valve assembly (1).