FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Engine Block - Inspection






INSPECTION










Measure the combustion deck face using a straight edge (1) and a feeler gauge (2). Cylinder block flatness: End-to-end 0.076 mm (.003 in.). Maximum variation side-to-side 0.051 mm (.002 in.).

Inspect for any localized dips or imperfections.

If the surface exceeds the limit, . Service and Repair





Inspect the cylinder bores for damage or excessive wear.

Measure the cylinder bores. If the cylinder bores exceed the limit, . Service and Repair

BORE SPECIFICATIONS






Inspect the camshaft bores for scoring or excessive wear.

Measure the camshaft bores Engine Specifications

If a bore exceeds the limit, Service and Repair

Inspect the tappet bores for scoring or excessive wear.

Measure tappet bore from bottom of block. Minimum tappet bore diameter 16.000 mm (0.630 in.). Maximum tappet bore 16.055 mm. (0.632 in.).

If out of limits, replace the cylinder block.