Removal

REMOVAL

Type-1 Canisters





A single, vertically mounted EVAP canister (1) is used with Type 1. The ESIM (Emission System Integrity Monitor) switch (3) is mounted to the canister.

1. Raise and support vehicle.
2. If equipped, remove necessary skid plates. Certain models, equipped with a certain fuel tank size, may require the removal of the fuel tank skid plate and/or the transfer case skid plate to gain access to the EVAP canister(s).
3. Disconnect electrical wiring connector from ESIM switch (3).
4. Disconnect vapor line (6) from ESIM switch.
5. Disconnect quick-connect vapor line (5) from canister.
6. Remove canister mounting bracket bolt. This is located below and near the ESIM switch.
7. Pull canister from mounting bracket while guiding two canister locating pins from mounting bracket.

Type-2 Canisters





A single, vertically mounted EVAP canister (1) is used with Type 2. The ESIM (Emission System Integrity Monitor) switch (2) is mounted to the canister.

1. Raise and support vehicle.
2. If equipped, remove necessary skid plates. Certain models, equipped with a certain fuel tank size, may require the removal of the fuel tank skid plate and/or the transfer case skid plate to gain access to the EVAP canister(s).
3. Disconnect electrical wiring connector from ESIM switch (3).
4. Disconnect vapor line (7) from ESIM switch.
5. Disconnect quick-connect vapor line (5) at canister.
6. Remove canister mounting bracket bolt (6).
7. Pull canister from mounting bracket while guiding two canister locating pins from mounting bracket.

Type-3 Canisters





Dual, vertically mounted EVAP canisters (1) and (4) are used with Type 3. The ESIM (Emission System Integrity Monitor) switch (2) is mounted to the main canister (1). Canister (4) is considered a secondary canister.

1. Raise and support vehicle.
2. If equipped, remove necessary skid plates. Certain models, equipped with a certain fuel tank size, may require the removal of the fuel tank skid plate and/or the transfer case skid plate to gain access to the EVAP canister(s).
3. Disconnect electrical wiring connector from ESIM switch (3).
4. Disconnect vapor line (9) from ESIM switch.
5. Disconnect quick-connect vapor line (7) at main canister.
6. Remove canister mounting bracket bolt (8).
7. Pull canister from mounting bracket while guiding two canister locating pins from mounting bracket.
8. To remove the secondary canister (4), remove mounting bolt. Pull canister from mounting bracket while guiding two canister locating pins (6) from mounting bracket.

Type-4 Canisters





Dual, horizontally mounted EVAP canisters (1) and (7) are used with Type 4. The ESIM (Emission System Integrity Monitor) switch (3) is mounted to the main, primary canister (1). Canister (7) is considered a secondary canister.

1. Raise and support vehicle.
2. If equipped, remove necessary skid plates. Certain models, equipped with a certain fuel tank size, may require the removal of the fuel tank skid plate and/or the transfer case skid plate to gain access to the EVAP canister(s).
3. Disconnect electrical wiring connector from ESIM switch (4).
4. Disconnect vapor line (5) from ESIM switch.
5. Disconnect quick-connect vapor line (8) at main canister.
6. Remove primary canister mounting bracket nut (9).
7. Pull canister from mounting bracket while guiding two canister locating pins from mounting bracket.
8. To remove the secondary canister (7), remove mounting nut (6). Pull canister from mounting bracket while guiding two canister locating pins from mounting bracket.