FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Crossover - Cab/Chassis Models






CAB/CHASSIS MODELS





1. Clean each end of EGR crossover tube, and its connection points of any old gasket material
2. Install new gaskets (doughnuts) to each end of tube.
3. Position EGR crossover tube (2) to engine.
4. Position "P" clamp (5) at center of EGR crossover tube. Install "P" clamp bolt loosely (finger tight).
5. First, tighten EGR crossover tube clamp (1) to 10 Nm (89 in. lbs.), then tighten clamp (3) to 10 Nm (89 in. lbs.).
6. Tighten "P" clamp bolt (5) to 10 Nm (89 in. lbs.).
7. Connect harness connector (4) to EGR temperature sensor.





8. Install the EGR crossover tube cover (1). Tighten bolts (2) to 10 Nm (89 in. lbs.).
9. Connect both negative battery cables.