FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Rear Interior Suction Line






REAR INTERIOR SUCTION LINE

CAUTION: Be certain to adjust the refrigerant oil level when servicing the A/C refrigerant system Refrigerant Oil Level . Failure to properly adjust the refrigerant oil level will prevent the A/C system from operating as designed and can cause serious A/C compressor damage.

NOTE: When replacing multiple A/C system components, refer to the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system Refrigerant Oil Level .

NOTE: Replacement of the refrigerant line O-ring seals is required anytime a refrigerant line is disconnected. Failure to replace the rubber O-ring seals may result in a refrigerant system leak.

NOTE: The interior suction line for the rear A/C system is serviced in two sections.





1. Remove the tape or plugs from the opened interior suction line fittings and the rear expansion valve port.
2. Lubricate new rubber O-ring seals with clean refrigerant oil and install them onto the refrigerant line fittings. Use only the specified O-rings as they are made of a special material for the R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
3. Position the rear interior suction line (8) into the vehicle.
4. Install the retaining screws (2) that secure the rear suction line bracket (9) to the roof brace. Tighten the screws to 3 Nm (26 in. lbs.).
5. Engage the rear interior suction line to the two retaining brackets (4 and 5).
6. Connect the rear interior suction line to the front interior suction line (7) and install the retaining bolt (6). Tighten the bolt to 8 Nm (70 in. lbs.).
7. Connect the rear interior suction line to the rear expansion valve and install the retaining nut (10). Tighten the nut to 6 Nm (53 in. lbs.).
8. Connect the front condensate drain hose (1 and 3) to the rear suction line bracket.
9. Install the center and front headliner panels Headliner - Installation.
10. Install the left side B-pillar trim panel B-Pillar Trim Panel-Installation.
11. Install the rear roof ducts Distribution Duct - Installation.
12. Reconnect the negative battery cable.
13. Evacuate the rear refrigerant system Refrigerant System Evacuate.
14. Adjust the refrigerant oil level Refrigerant Oil Level.
15. Charge the rear refrigerant system Refrigerant System Charge.