FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Crankshaft - Removal






REMOVAL










1. Remove the engine cover.
2. Remove the engine from the vehicle. Engine - Removal





3. Remove the flex plate.





4. Remove the turbocharger.










5. Remove the fuel filter.
6. Remove the fuel rails and lines.










7. Remove the intake manifold.





8. Remove the exhaust manifolds.










9. Remove the oil filter assembly.
10. Remove the water pump.
11. Remove the air flow control valve assembly.
12. Disconnect and remove the engine harness.





13. Remove the vacuum pump.





14. Remove the windage tray and lower oil pan.Engine Oil Pan - Removal
15. Remove the oil pump pickup tube.Service and Repair
16. Remove the upper oil pan.Engine Oil Pan - Removal
17. Remove the oil pump.Service and Repair










18. Remove the timing chain cover.Engine Timing Cover(s) - Removal - REMOVAL)
19. Remove the timing chains.
20. Remove the timing chain tensioner.Engine Timing Tensioner - Removal
21. Remove the right cylinder head.Cylinder Head - Removal
22. Remove the left cylinder head.Cylinder Head - Removal





23. Remove the crankshaft oil seal.

CAUTION: Do not allow the connecting rods to nick or score the crankshaft during assembly or disassembly.

CAUTION: Do not allow the connecting rods to touch the oil jets. Serious engine damage can occur if the oil jets are bent or misaligned.






24. Remove the pistons and connecting rods.Removal and Replacement
25. Remove the oil jets.Piston Oil Cooler Jet - Removal





26. Remove the crankshaft main bearing caps.
27. Remove the crankshaft.
28. Remove the thrust washer.
29. Remove the crankshaft bearings.