FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Water Pump - Installation






Installation

Note: Clean all mating surfaces.

1. Properly position water pump with new gasket to the engine and tighten bolts to 14 Nm (10 ft lbs).






2. Install the EGR airflow valve assembly. Service and Repair
3. Install the oil dipstick retaining bolt.
4. Install the lower charge air cooler hose.
5. Install the generator. Service and Repair






6. Install the serpentine belt (1). Service and Repair






7. Install the fan drive belt (2). Service and Repair
8. Install the fan and shroud. Service and Repair

9. Note: The radiator fan assembly is attached (threaded) to the fan pulley (1). Install the fan blade/viscous fan drive assembly to the fan pulley by turning the mounting nut counter-clockwise as viewed from the front. Threads on the radiator cooling fan are REVERSE THREADED (LEFT-HAND THREAD).
10. Install the engine cover. Service and Repair
11. Install the air box assembly.
12. Connect the AGM starter negative battery cable located inside the vehicle under the instrument panel near the accelerator pedal. Service and Repair
13. Connect the negative battery cable. Service and Repair
14. Evacuate air and reill the cooling system. Service and Repair
15. Check cooling system for leaks.