FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Unit Repair

Disassembly Procedure
1. Remove the clutch master cylinder assembly from the vehicle. Refer to Removal and Installation.





2. Remove the boot and disconnect the piston stop ring using ring pliers.





3. Remove the pushrod assembly and the piston assembly.
4. Inspect the clutch master cylinder wall and the piston for wear. Replace the piston if necessary.
5. Inspect the cup and the piston for wear. Fluid leaks will show wear on the cup and the piston. Replace the cup and the piston if necessary.
6. Inspect the pushrod for wear. Repair the pushrod if necessary.

Assembly Procedure





1. Apply clean fluid to the piston assembly cup and insert the piston assembly and the pushrod assembly into the master cylinder body.





2. Install the piston stop ring using ring pliers. Install the boot.
3. Install the clutch master cylinder assembly into the vehicle. Refer to Removal and Installation.