Removal and Installation

Removal Procedure
1. Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank.
2. Disconnect the negative battery cable.





3. Disconnect the spring clamp on the master cylinder.
4. Remove the reservoir hose.





5. Disconnect the pipe connected to the master cylinder.





6. Remove the locking washer and the piston rod bolt from the clutch pedal and piston rod clevis.





7. Remove the locknuts on the master cylinder bracket.
8. Remove the master cylinder in the direction of the engine compartment.

Installation Procedure





1. Install the master cylinder to the mounting bolts and install the locknuts.
Tighten
Tighten the clutch master cylinder locknuts to 22 Nm (18 ft. lbs.).





2. Connect the pipe to the master cylinder.





3. Connect the reservoir hose to the master cylinder and tighten the spring clamp.
4. Coat the piston rod bolt with multi-purpose grease.





5. Install the piston rod clevis, the piston rod bolt, and the locking washer onto the clutch pedal.
6. Bleed the air. Refer to Clutch, M/T; Service and Repair; Air Bleeding.
7. Adjust the clutch pedal. Refer to Clutch Pedal Assembly; Adjustments.
8. Fill the reservoir with clutch/brake fluid up to the MAX level.
9. Connect the negative battery cable.